Urethane Concrete

Installing urethane concrete flooring involves the application of a combination of urethane cement and aggregates to create a resilient and hygienic flooring surface.

Here's a step-by-step guide on how to install urethane concrete flooring and its benefits:

Installation Process:

1. Surface Preparation: Prepare the substrate by cleaning, repairing any cracks or defects, and ensuring it is dry and free from dust or contaminants.

2. Primer Coat: Apply a primer coat of urethane cement onto the prepared surface to enhance adhesion and create a strong bond between the substrate and the urethane concrete system.

3. Base Coat: Apply a pigmented urethane cement base coat onto the primed surface. This base coat serves as the foundation for the urethane concrete layer.

4. Aggregate Broadcast: While the base coat is still wet, broadcast aggregates evenly onto the surface. Aggregates can include quartz, sand, or other materials to add texture and strength to the flooring system.

5. Trowel/Scraper Application: Using a trowel or scraper, spread and level the urethane cement mixture with the embedded aggregates, ensuring a uniform thickness and smooth finish.

6. Cure Time: Allow the urethane concrete layer to cure according to the manufacturer's instructions. This typically takes around 24-48 hours.

7. Seal Coat: Apply a clear urethane sealer over the cured urethane concrete layer to provide protection and enhance the durability of the flooring system. Multiple coats may be applied to achieve the desired thickness and level of protection.

Benefits of Urethane Concrete Flooring:

1. Durability: Urethane concrete floors are highly durable and resistant to heavy traffic, impacts, thermal shock, chemicals, stains, and abrasion. They can withstand the demands of industrial, commercial, and food processing environments.

2. Thermal Shock Resistance: Urethane concrete flooring has excellent thermal shock resistance, allowing it to expand and contract without cracking when exposed to extreme temperature changes. This makes it suitable for areas that experience rapid temperature fluctuations.

3. Hygienic and Waterproof: Urethane concrete flooring is non-porous and seamless, making it resistant to moisture penetration. It provides a waterproof surface that prevents the growth of bacteria, molds, and fungi, making it ideal for food processing, pharmaceutical, and healthcare facilities.

4. Chemical Resistance: Urethane concrete is highly resistant to a wide range of chemicals, including acids, alkalis, solvents, and cleaning agents. This makes it suitable for areas where exposure to chemicals is common, such as manufacturing plants or laboratories.

5. Easy Maintenance: Urethane concrete floors are easy to clean and maintain. They can be routinely cleaned using mild detergents and water or steam cleaned without compromising their integrity or appearance.

6. Aesthetics: Urethane concrete floors offer a range of design possibilities with different aggregate options and color choices available. Custom patterns and logos can be created to meet specific design preferences.

7. Longevity: When properly installed and maintained, urethane concrete floors have a long lifespan. They can endure heavy use and maintain their performance and aesthetics for many years.

Urethane concrete flooring is a resilient, hygienic, and durable choice for various demanding environments, providing a combination of strength, chemical resistance, thermal shock resistance, and easy maintenance.